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Baytec® MAX Amine-Curable Prepolymers from Bayer Represent a Breakthrough in MDI Cast Elastomer Technology

Bayer MaterialScience continues its leadership in polyurethane chemistry with the introduction of the Baytec® MAX (MDI amine crosslinked) prepolymer product line. The new Baytec MAX prepolymers, which complement currently available TDI-based prepolymers, are now available in North America for sampling and will be commercially available later this year.

The Baytec MDI prepolymers, consisting of novel polyester and polyether prepolymers produced from a specialty diphenylmethanediisocyanate, demonstrate reactivities similar to those of corresponding, free-monomer stripped 2,4-TDI prepolymers when extended with diamine co-reactants such as MbOCA and MCDEA, thereby producing polyurethaneurea elastomers with comparable physical properties. This represents a breakthrough in MDI cast elastomer technology, enabling formulators for the first time to produce MDI-based polyurethaneurea cast elastomers with superior mechanical properties and performance. Until now this was not possible because the reaction of a MDI prepolymer with either an aliphatic or aromatic amine was too fast to be of any practical utility. Click here to download a technical paper about Baytec MAX prepolymers.

The processing and performance advantages of the new Baytec prepolymers include:

  • Broader processing latitude compares to glycol chain-extended MDI hot cast systems
  • Low viscosities at processing temperature
  • Beneficial effect of free-MDI monomer on elastomer properties
  • Overall property profile equal to or superior to TDI polyurethanerurea elastomers
  • Outstanding abrasion and tear properties
  • Low compression sets
  • Non-MbOCA curatives may be successfully employed

Furthermore, MDI-based prepolymers offer another significant benefit compared with conventional TDI-based prepolymers: eliminating the concerns of TDI exposure in the workplace.

"Polyurethaneurea cast elastomers based on MDI chemistry are now a reality," says Dr. Ashok Sarpeshkar, principal scientist, Cast Elastomer Group, Specialty System Group for BMS. "For the first time, with the introduction of the Baytec MAC prepolymer product line, the hot-cast elastomer industry now has MDI-based prepolymers that may be processed similar to TDI prepolymers using the same equipment."

The Baytec MAC prepolymers are currently available under Bayer's Desmodur® tradename, which is globally recognized for state-of-the-art isocyanate chemistry. Click on the grade names below to access the data sheet for each product.

Click here to request more information about these amine-curable prepolymers, including samples and sales.



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